Air compressors are one of the many important devices used for a variety of purposes. These can be used in industrial, mechanical and pharmaceutical fields that require a considerable amount of compressed air for their products.
Just like any other type of machinery and tool, air compressors need proper care and maintenance to work efficiently. Unlike other types, air compressors do not need rigid daily maintenance procedures. A regular cleaning schedule and replacement of parts is enough to keep air compressors working at their best.
Air compressors come in a variety of types. Each air compressor comes with a manual tailored according to the machine specs that should be religiously followed. Different types have different parts that require different maintenance procedures.
How Often Should Air Compressors Be Maintained?
On a daily basis, water and moisture should be drained using the valves. Since air compressors accumulate moisture easily, tanks should be checked daily to prevent overflow and possible machine dysfunction. Especially in humid climates, moisture builds up easily and may clog the vents. Hoses should also be checked daily. Wearing, creasing or tearing of the hoses will greatly affect the air compressor’s functioning.
Weekly maintenance consists of cleaning the intake vents and filters. Obstructions in these parts may hinder the efficiency of the air compressors. Dirt inside the vents may also clog the intake valve and may push the machine to work harder than usual. Especially those with filters, air compressors should be regularly checked to see if filters should already be replaced. Accumulated dirt in filters may make the machine work harder than necessary and may allow dirt to enter the system. Most filters require replacement every six months even if they are used infrequently.
Monthly maintenance should include checking the fasteners. Tightening them is necessary as these loosen when used frequently. Using a wrench, fasteners should be fixed to prevent unexpected machine breakdown. The safety shut-off system should also be considered. This is the machine’s emergency system that shuts the machine down in cases of overheating. Periodically checking this will save unexpected expenses from unexpected breakdown.
Yearly maintenance consists of replacing the oil. Most air compressors use oil which needs to be replaced after a certain number of hours used. This varies with the type of machine and the frequency of usage.
What Are Other Maintenance Procedures?
Proper storage should also be considered for air compressor maintenance. Instructions are provided in the manuals and should be strictly followed to ensure the safety and efficiency of the machine. Basically, air compressors should be stored in a moist and dust-free environment to prevent possible events of clogging and dust accumulation. Properly storing the machine will decrease cleaning routines and will always make the machine ready to use.
Following these basic maintenance procedures will not only prevent future unexpected repair expenses but will also prolong the air compressor’s shelf life. Regularly checking the machine’s condition will assure users that the machine is always working efficiently and continues to provide safe and quality air needed for different purposes.